failure mode

FM-16: Immediate Battery, Electrical, Liquid, Or Structural Hazard

Smoke, sparks, burning odor, liquid, battery damage, dangerous heat, or exposed structure is present.

Diagnostic overview

Smoke, sparks, burning odor, liquid, battery damage, dangerous heat, or exposed structure is present.

Likely Root Causes

  • Battery is swollen, leaking, cracked, or venting
  • Liquid entered the battery, switch, motor, or housing
  • Internal electrical short or overheating component
  • Guard, shoe, handle, or housing exposes parts
  • Impact or fire damage makes the saw unsafe

Quick Checks

  1. The hazardous item remains isolated until professionally cleared, repaired, replaced, or disposed.

Repair Preview

  1. Stop use, clear the area, and remove the battery only if safe.
  2. Place the saw and pack away from combustibles without touching leaking or hot material.
  3. For fire, venting, or injury risk, contact emergency services and follow local battery guidance.
  4. - Do not re-energize the saw - use qualified service or approved replacement and disposal.

This is a preview of the troubleshooting guidance included in the full repair manual.

Common Fixes

  • Rip fence and knob
  • Handles, housing, vents
  • Complete saw
  • Blade wrench
  • Trigger lock-off and trigger
  • Worklight, housing, or rails
  • Lower guard mechanism
  • FLEXVOLT battery interface
  • Lower guard and retract lever
  • Trigger and electronic module
  • Compatible FLEXVOLT battery
  • Depth, bevel, or shoe assembly

Related symptoms

  • Immediate Battery, Electrical, Liquid, Or Structural Hazard

    Smoke, sparks, burning odor, liquid, battery damage, dangerous heat, or exposed structure is present.

Included in the full manual

  • root cause analysis
  • tools needed
  • step-by-step repair procedure
  • diagrams
  • exploded views
  • post-repair checks

Public pages show a preview only. Purchase the full manual to download complete repair steps, diagrams, and verification procedures.

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