failure mode
FM-25: The Shoe Is Bent, Cracked, Loose, Or Rocks On A Flat Work Surface
The base plate will not sit flat, visibly bends or cracks, shifts relative to the saw body, or rocks on a verified flat surface.
Diagnostic overview
The base plate will not sit flat, visibly bends or cracks, shifts relative to the saw body, or rocks on a verified flat surface.
Likely Root Causes
- Drop, impact, or side loading bent the shoe
- Pivot, depth guide, or fastening point is loose or damaged
- Sawdust or debris is trapped under the shoe
- Bevel or depth hardware is not locked, imitating structural looseness
Quick Checks
- The repaired shoe sits flat without rocking, locks securely to the saw, and supports a square straight controlled scrap cut.
Repair Preview
- Remove the battery and place the clean shoe on a verified flat surface without the blade touching anything.
- Clean the shoe and inspect the plate, edges, pivot, depth guide, bevel joint, and visible fasteners for bend, crack, gap, or movement.
- Lock the depth and bevel levers and recheck rocking, flatness, and blade-to-shoe relationship with a straightedge and square.
- - If the shoe remains bent, cracked, loose, or unstable, do not bend it back or cut - use authorized shoe and pivot replacement/alignment service.
This is a preview of the troubleshooting guidance included in the full repair manual.
Common Fixes
- Shoe, depth system, or bevel system
- Main handle, auxiliary handle, and protective structure
- Bevel lever, quadrant, pointer, and zero calibration
- Depth lever, guide, and scale
- Shoe and structural pivots
Related symptoms
The Shoe Is Bent, Cracked, Loose, Or Rocks On A Flat Work Surface
The base plate will not sit flat, visibly bends or cracks, shifts relative to the saw body, or rocks on a verified flat surface.
Included in the full manual
- root cause analysis
- tools needed
- step-by-step repair procedure
- diagrams
- exploded views
- post-repair checks
Public pages show a preview only. Purchase the full manual to download complete repair steps, diagrams, and verification procedures.