symptom
Sander cuts out repeatedly under ordinary load
The tool runs at no load but repeatedly shuts off during normal light sanding.
What this symptom means
The tool runs at no load but repeatedly shuts off during normal light sanding.
Likely Root Causes
- Battery protection opens under load
- Contacts or battery are weak
- Vents are blocked or tool is overheated
- Pad/drive friction or controller fault
Quick Checks
- The sander runs continuously under ordinary light sanding load.
Repair Preview
- Set O, remove the battery, let both cool, and clear every external vent.
- Verify free pad motion, a fresh disc, light pressure, and an unobstructed dust path.
- Repeat a short test with a known-good charged battery.
- If cutout returns under ordinary load, stop and use authorized service.
This is a preview of the troubleshooting guidance included in the full repair manual.
Related failure modes
Included in the full manual
- root cause analysis
- tools needed
- step-by-step repair procedure
- diagrams
- exploded views
- post-repair checks
Public pages show a preview only. Purchase the full manual to download complete repair steps, diagrams, and verification procedures.
Related symptoms and error codes
Related models
Common symptoms
- No response when the switch is set to I
- Sander stops and restarts with the switch left at I
- On/off switch travel is blocked
- Powered motion continues after the switch is set to O
- Battery will not slide fully onto the tool rails
- Battery seats but will not latch
- Latched battery will not release
- Speed dial will not turn through its range