failure mode
FM-03: On/off switch travel is blocked
The dust-protected rocker will not travel to one or both marked positions with the battery removed.
Diagnostic overview
The dust-protected rocker will not travel to one or both marked positions with the battery removed.
Likely Root Causes
- Packed dust around the switch seal
- Bent or impact-damaged rocker
- Top cover pinching the switch
- Internal switch mechanism fault
Quick Checks
- The rocker moves positively into I and O without binding.
Repair Preview
- Remove the battery and dry-brush the perimeter of the I/O rocker.
- - Press each side lightly
- Blow the external gap with clean dry air while wearing eye protection.
- If normal travel is not restored, keep the tool out of service for switch repair.
This is a preview of the troubleshooting guidance included in the full repair manual.
Common Fixes
- Top and lower housing
- I/O rocker switch
Related symptoms
On/off switch travel is blocked
The dust-protected rocker will not travel to one or both marked positions with the battery removed.
Included in the full manual
- root cause analysis
- tools needed
- step-by-step repair procedure
- diagrams
- exploded views
- post-repair checks
Public pages show a preview only. Purchase the full manual to download complete repair steps, diagrams, and verification procedures.